| Carpet
Construction & Durability
Carpet durability depends on several
factors, the most important are: fiber type, amount of twist on the yarn,
pile weight relative to stitch rate and gauge which determines density. Judging durability based on any "one" factor
alone can
be misleading. A less durable fiber with a good twist and
density will out perform a more durable fiber that has poor twist and
density. Other factors that contribute more to aesthetics than
durability are color, softness, luster of the the yarn, and overall texture of the carpet. Remember, the appropriate pad and
good maintenance will always increase the
life of any carpet.
Carpets of good durability can be found in
all of the construction types. Therefore, a
good starting point in carpet selection is simply determining the type
or style
you like, then you can look at differing durability factors within the
style type.
Fibers:
Nylon is an ideal fiber for carpet. It is strong, has good
resiliency, and is available "soft to the touch" fibers. Topical stain treatments are often applied to nylon to
increase stain resistance. Nylon is a good choice for all construction
types and is available in both staple and continuous filaments.
PET Polyester is generally less expensive than nylon and can be
made from reclaimed plastic bottles. PET polyester is considered to be
less resilient than nylon but more stain resistant. Is available in
both staple or continuous filaments and in "soft to the touch"
fibers.
Triexta, no longer called PTT polyester, is reported to
have the resilience of
nylon, greater stain resistance, is more color fast, and is available in
very "soft to the touch" fibers. Another ideal fiber for residential
carpets. Triexta is always continuous filament.
Olefin (also called polypropylene) is often used in indoor/outdoor
carpets and almost always is a loop-pile type construction. Olefin is more resistant to
stains than nylon, generates lower levels of static, but has less resilience
than other fibers.
Wool is a natural fiber and presents a beautiful appearance.
However, wool may not be as resilient at man-made carpet fibers.
Yarn Twist:
Yarn twist, particularly in cut-pile carpet is important to
performance. Generally speaking, the carpets appearance will
deteriorate with un-twisting of the yarns. Therefore, yarns with higher twist rates (a tighter twist
on the individual yarn) will retain
their original appearance longer. Heat setting of the yarn also helps in
retaining twist and appearance. Today, almost all yarns used in cut-pile carpets are
continuous heatset yarns.
Density:
In carpet, density refers to a numeric representation of how tall the yarns
are, how tightly tufted they are, relative to the weight in ounces per square yard.
This number may be more meaningful to commercial
carpet buyers then residential end users because many popular residential
styles are "shaggy" in appearance and are created by using
taller yarns, tufted further apart and therefore have lower
density ratings. A high density factor does not mean heavy
carpet, the highest density carpets are often commercial carpets, that
are short, tight, firm and weigh less than most residential
carpets. Carpets with higher
density ratings use to indicate a firmer or a harder feeling carpet,
but with the introduction of soft yarns this is no longer true.
Pile Weight:
The amount of yard used to make the carpet, measured in ounces per
square yard. Pile weight certainly is a factor in calculating the density of a carpet, and
does have a bearing on durability, but judging by weight alone does not
address other major factors for durability such as, yarn twist, fiber type,
and texture. Comparing carpet based on weight alone can be misleading.
While a heavy carpet may feel thick and rich, if
it has poor twist and fiber type, it will not perform will.
Carpet Warranties
The length or duration of the carpet warranty is not a direct indicator of
durability or performance. Over the past several years the length of carpet warranties
has increased significantly while the construction of the carpet has
remained the same. As warrantees increase in length, so do the
limitations, requirements, and conditions for maintaining the coverage.
While the warranty is often an important factor in the purchasing
decision, it is best to focus on construction characteristics for judgments
in durability.
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Constructions
Types
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Cut Pile Plush or Saxony Plush or Textured Cut Pile. (picture)
Terminology keeps changing. Today any carpet with less texture
than a frieze or twist carpet are generically termed Textured
Cut Pile carpets. A cut pile carpet with a smooth, and lustrous
finish (surface) may be called a Plush or Saxony Plush and if
the carpet is also dense and lustrous, it may be called a
Velvet. These terms are used less often today but are still useful.
This type of carpet will show more footprints, vacuum tracks, and
shading due to the uniform finish. |
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Twist
- Heavily Textured (picture)
Usually indicates more crimping or bending in the yarns
resulting in much more texture than a Cut Pile Plush.
Depending on how tall the yarns are and how close the yarns are
tufted together, the appearance can vary from a shaggy look to a
more dense but still textured appearance. In general, carpets
with more texture show less foot printing, shading, and vacuum
tracking than plush or saxony plush. |
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Loop Pile Carpet
(picture)
When used in residential applications, loop pile carpets are often called Berber carpet.
The loops can be of equal height (level loop) or multi-level.
Multi-level loops can be tufted to form patterns and flecks of color may
also be incorporated. Since there are no cut yarn tips to
untwist and tangle, loop pile carpets are considered more
resistant to abrasive wear. Unlike cut pile carpets, loop
carpets, if snagged can run as one loop is connected to the the
next. |
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Frieze (picture)
Originally the term frieze indicated a cut pile carpet that
derived it's texture (bent or curly yarns) from extreme twisting
of the yarns. Today any carpet that has an above average twist
rate and looks textured is likely to be called a frieze, even if
the texture is derived from mechanically crimping or bending the
yarns. These carpets show less shading and foot printing
compared to plush or textured plush cut pile carpets.
Frieze carpets offer better durability and ease of maintenance. |
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Cut Pile Berber Fleck (picture)
Not to be confused with a loop pile berber. Possibly called this
because it is a cut pile carpet that has flecks similar to the
original loop pile berbers. It is a cut pile construction using either one or two yarn sizes, and
often containing flecks of darker colors, creating a casual textured look. Depending
on how tall the yarns are and how close the yarns are tufted
together, the appearance can vary from a shaggy look to a more
dense appearance. |
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Cut & Loop or Cut & UnCut to create a sculptured carpet
(picture)
Yarns are tufted into large
islands of taller cut yarns and lower loops to form a sculptured
pattern. Usually informal look.
Cut & Loop or Cut & UnCut to create a patterned graphic carpet
(picture)
Yarns are tufted in repeating, often geometric patterns.
generally a formal look.
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Copyright © 2002-2011
(New Frontiers Marketing Inc - Carpet Source) All rights
Reserved. |
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